Power Quality Solutions for Rail Transit & EV Charging

CHITEK supplies AHF and SVG for traction substations, rail feeders and EV charging sites, where large single-phase and pulsed loads inject harmonics and negative-sequence current. Traction rectifiers and DC fast chargers also pull power factor down at peak. Ratings follow a survey of harmonic spectrum, unbalance and reactive profile at the supply point.

Traction rectifiers, 27.5 kV single-phase feeds and DC fast chargers are all large single-phase or pulsed loads. They inject harmonics and negative-sequence current into the supply and pull power factor down at the charging peak. CHITEK supplies AHF for the harmonic feeders and SVG for reactive support at the transformer.

Reviewed by the CHITEK power quality engineering team · Last updated

AHF or SVG for traction and charging?

Traction and charging loads are pulsed and often single-phase, so unbalance and reactive step appear alongside distortion.

Aspect AHF (Active Harmonic Filter) SVG (Static Var Generator)
What it does Injects a compensating current that cancels the harmonic current drawn by non-linear loads. Supplies or absorbs reactive power continuously to hold power factor and support voltage.
Primary target Current distortion (THDi) and harmonic spectrum at the point of common coupling. Power factor, voltage fluctuation and reactive demand across the load cycle.
Typical trigger VFD banks, rectifiers, welding sets, induction furnaces, LED drivers, UPS rectifiers. Low or swinging power factor, voltage sag and rise, weak or long feeders, EV load steps.
Behaviour at light load Compensation scales with the measured harmonic current, so output falls as load falls. Holds output as required to reach the target power factor even at near-zero active load.
Use in this sector Harmonic correction on feeders dominated by traction rectifiers and charger rectification. Reactive support at the transformer, where charging peaks and standby states each pull power factor in a different direction.

Charging sites are mostly an SVG problem; AHF is added when charger harmonics also have to be held inside limits.

Typical power quality problems

Metro & Light Rail

Traction / Station / Depot

Traction Rectifier

Harmonic injection from 24-pulse rectifier

>15%

THD

  • Grid Penalty — 24-pulse characteristic harmonics (23rd/25th), IEEE 519 PCC violation, utility surcharge
  • Capacitor Failure — Harmonic amplification in PFC bank, capacitor can rupture, fire risk in underground substation

Station M&E

Equipment bank imbalance

>10%

Unbalance

  • Neutral Overheat — Elevator + HVAC single-phase load mix, N-line current exceeds phase, insulation melt risk
  • Breaker Trip — Per-phase overload despite avg < rating, station lighting outage, passenger safety hazard

Regen. Braking

Energy feedback voltage rise

Voltage

Rise

  • Inverter OV — Regenerative energy backfeed, DC link overvoltage, inverter IGBT protection shutdown
  • Protection Trip — OV protection cascade tripping, train delay > 5min, service SLA penalty

High-speed Rail

Traction Substation / AT / Section

27.5kV Single-phase

Negative sequence from V/V connection

>8%

Unbalance

  • Grid Violation — Single-phase traction load causes negative sequence at 220kV PCC, utility curtailment order
  • Generator Heating — Negative sequence current in nearby thermal plant generators, rotor surface temperature alarm

EMU Converter

Wideband harmonic from 4Q converter

>12%

THD

  • Contact Wire Heat — High-freq harmonic current increases contact wire I²R loss, accelerated annealing, sag increase
  • Signaling Interference — Harmonic EMI couples to track circuit, cab signal distortion, ETCS availability degradation

Feeder Line

Voltage loss along long-distance AT feed

>10%

Drop

  • Speed Limit — End-voltage below 22.5kV limits train power, speed restriction imposed, schedule delay
  • AT Saturation — Overvoltage at sending end causes autotransformer core saturation, harmonic generation

EV Charging Infrastructure

Highway / Urban Fast / Bus Depot

Fast Charger

Power impact from DC fast charging

120kW+

Load Step

  • Grid Sag — Multi-charger simultaneous start, 15%+ voltage dip, distribution transformer protection trip
  • Demand Charge — Peak demand spike triggers utility demand ratchet, monthly capacity charge 3x baseline

Charger Harmonics

Harmonic stack from 12-pulse chargers

>15%

THD

  • PF Penalty — Harmonic + reactive combine, PF < 0.85 at PCC, monthly penalty + carbon tax surcharge
  • EMI Issue — Conducted EMI into LV grid, nearby residential TV/radio interference, complaint volume surge

Distribution Xfmr

Overload & imbalance at charging station

>90%

Load

  • Life Shorten — Cyclic thermal stress from peaking load, insulation aging 5x faster, expected life < 3 years
  • 3-phase Uneven — Single-phase AC chargers dominate, zero-seq current > 40%, N-line replacement every 2 years

Rail Transit case studies

Each case below is written up the same way: what the site was, what the survey measured before anything was specified, what was installed, and what the acceptance test showed afterwards. Projects marked Typical Configuration are illustrative — sizing for those always starts from a site survey rather than from the table.

Power Factor Correction at an EV Charging Site — 100 kvar SVG on Each Transformer

EV Charging

Power Factor Correction at an EV Charging Site — 100 kvar SVG on Each Transformer

Power factor held at target in both standby and charging; payback inside two years

Background

A charging site on two transformers, 2,500 kVA and 2,000 kVA. Measured at the LV incoming panel the site sat at 0.1–0.2 capacitive power factor, because chargers draw almost no active power on standby while their rectifiers continue to exchange reactive power.

Equipment installed

  • SVG-100kvar
    SVG-100kvar × 2 units Static Var Generator One per transformer; constant-reactive mode carries the standby condition

Project overview

Charging site on two transformers (2,500 kVA and 2,000 kVA). Measured at the LV incoming panel, the site ran at 0.1–0.2 capacitive power factor because chargers draw almost no active power on standby while their rectifiers still exchange reactive power — a conventional capacitor bank cannot follow that. One existing capacitor cabinet was stripped and reused to house the SVG modules.

Before / After

Power factor 0.1–0.2 capacitive → target value held in standby and under load

Key results

  • Power factor at target in both standby and charging states
  • About 76,000 CNY saved per year across the two transformers
  • Line losses reduced and end-of-line voltage improved
  • Payback inside two years; existing capacitor cabinet reused instead of a new one
  • Needs 0.2-class or better CTs — standby current is very low

Scope and limitations

The savings figure follows from the site's own tariff and load profile and is not transferable to another site. CT accuracy of 0.2 class or better is a prerequisite, not an option.

Frequently asked questions

Why is negative-sequence current a problem for traction supply?

A single-phase traction load connected between two phases of a three-phase system produces negative-sequence current. That heats three-phase machines on the same network and can push unbalance past the grid limit.

Do EV charging sites need AHF or SVG?

Mostly SVG. The main issue at a charging site is reactive demand and power factor across the standby and charging states, plus the load step when several vehicles start together. AHF is added when charger harmonics also have to be held inside limits.

Can regenerative braking raise the supply voltage?

Yes. Energy fed back during braking raises voltage on the DC and AC side, and converters may trip on overvoltage. Handling it belongs to the traction power study rather than to a filter on its own.

How long does the investment take to pay back?

For a charging site the payback is driven mainly by avoided power factor penalties. It depends on the local tariff and the site load profile, so the number comes from your tariff rather than from a product sheet.

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Every project on this page started with a measured survey. Send us your single-line diagram and load list and we will tell you what we would measure first.

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